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*Spring load is a value at (A) with the hinge plates folded at 270° as shown in the figure. Only for Length 20, the value is measured at a 180° angle position (B). Do not bend Length 20 beyond 180° angle position (B). Small wire diameter spring may cause problems.
IDEA NOTE Prevent failure when closing or affixing maintenance door
As the dog for the open and close check is flipped by the spring, it is not possible to shield the sensor from light unless the door is fixed.
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Application Overview
Purpose
Purpose
Prevents failure when closing or affixing the maintenance door.
Operation
After closing the door, fix the bracket connected to the door with the spring hinge using the knurled knob. At this point, the bracket shields the sensor from light. By removing the knurled knob, the bracket and knob are flipped up, tripping the check sensor.
Points for use
Manually operated.
Target workpiece
Doors that require interlock.
Design Specifications
Selection Criteria for Main Components
Spring hinges that can be flipped up against the weight of the knob.
Design Evaluation
Verification of main components
The spring hinges are verified based on the load moment, to see whether the dog moves away from the sensor.
Conditional Value: Total mass of dog and knob: m = 0.10kg Horizontal distance between hinge shaft and center of gravity of dog and knob: a 20.0mm Load of hinge spring: k = 0.40kgf Hinge spring load definition angle: θ = 270° Hinge spring load position: b = 16mm Number of hinge springs: n = 2pieces Hinge spring load in free condition: k0 = 0.10kgf Hinge spring angle in free condition: θ0=90° Target hinge angle: θ1 = 225° Gravitational acceleration: g = 9.8m/s²
Hinge spring load at target angle: k1 = {(k - k0)/(θ - θ0)} x θ1 = {(0.4 - 0.1)/(270 - 90)} x 225 = 0.375kgf Total hinge spring load at target angle: k1' = k1 x n = 0.375 x 2 = 0.75kgf
Moment by dog and knob: M1=m x g x a, hence, M1 = 0.1 x 9.8 x 20 = 2.0kgf・mm Moment by hinge: M2 = k1' x b, hence, M2 = 0.75 x 16 = 12.0kgf・mm From M1 < M2, the angle of the hinge at an unfixed state satisfies the target angle θ1 at which the dog moves away from the sensor.
Other Design Consideration
The mechanism is designed so that when flipped up, the spring hinge flips the total weight of the dog away from the sensor.
The photomicrosensor should be set to turn on when shielded from light, and the interlock should be applied when the sensor turns off due to the door being open or failure of the sensor.