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No.000082 Adhesive curing fixture
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Easy stacking with screw heads and holes.
Related Category
Toggle Clamp
| Product name | Horizontal |
|---|---|
| Part number | MC03-2 |
| Features | Small Clamps for light duty operations. |
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria
Improved Workability
Available sizes
■Toggle clamp horizontal type (Flanged base)
| Material | EN 1.0038 Equiv. |
|---|---|
| Surface treatment | Body: Trivalent chromate / Shaft: Nickel plating |
| Stroke (mm) | 16 |
| Clamping force (N) | 500 |
| Weight (g) | 65 |
| Handle open/close angle | 180° |
| Overall width | 43 |
| Overall height (Clamped) | 17 |
| Tip screw | M4 bolt with rubber |
| Overall length (Clamped) | 97.5 |
| Overall length (Unclamped) | 81.5 |
| Push axis height | 10 |
* Please see the product pages for shape details and dimensions.
Metal Threaded Heads for Clamps
| Product name | Metal Threaded Heads for Clamps |
|---|---|
| Part number | TGSPM4 |
| Features | No Retaining Ring and Easy Mounting. |
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria
Helps to distribute clamp load more evenly across the workpiece
Available sizes
■Metal head for toggle clamps (Bolt with spring and resin pad, space saving)
| Pad | Bolt | Spring | |
|---|---|---|---|
| Material | Material | Surface treatment | Material |
| Polyacetal (White) | EN 1.1191 Equiv. | Black oxide | EN 1.4301 Equiv. |
■Sizes and Dimensions
| Mounting screw DIA. | Stroke | Overall length | Thread length | Pad DIA. |
|---|---|---|---|---|
| M4 | 3 | 34.5 | 20 | Ø12 |
| M6 | 4 | 50 | 30 | Ø13 |
| M8 | 8 | 60 | 30 | Ø14 |
Performance info.
■Metal head for clamps Speeds･Loads (Load info.)
| Mounting screw DIA. | min. Load (N) | max. Load (N) |
|---|---|---|
| M4 | 19.4 | 29.1 |
| M6 | 21.8 | 30.5 |
| M8 | 18.8 | 32.4 |
IDEA NOTE Stack trays by locating with pins and holes.
A structure that can stack the fixtures with pins and holes.
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Application Overview
Purpose
- Workpieces are placed on trays and adhesive is applied before the pieces are clamped together.
- Fixture allows for multiple trays, and each tray can accommodate several workpieces.
Points for use
- Use toggle clamps with spring loaded tips to secure the workpieces.
Target workpiece
- Molded plastic product
Dims.: Ø15 x H13mm
Weight: 1g
Design Specifications
Operating Conditions or Design Requirements
- Toggle clamp arm open/close angle: 180°
- Toggle clamp stroke: 16mm
- Spring deflection: 2mm
- External dims.: W300 x D150 x H170mm (Single fixture)
Required Performance
- Workpiece clamping load
- Since the workpieces are made of plastic, use a light spring force when clamping to avoid deformation.
Selection Criteria for Main Components
- Toggle clamp
- The horizontal handle provides better workability for this design.
- Polyacetal pads are used to help prevent the workpiece from being damaged.
Design Evaluation
Verification of main components
- Verify the toggle clamp metal head spring load is adequate.
- Spring load
- Formula: F = kx + S
- Assumed load: F = 25.9N
- Initial load: S = 19.4N
- Assumed deflection in compression: x = 2mm
- k = (F - S) / x = (25.9 - 19.4) / 2 = 3.23
Stroke 3mm, 19.4 ~ 29.1N metal head (TGSPM4) is selected for spring constant: k = 3.23N/mm
Other Design Consideration
- Since the curing process takes a significant amount of time, one fixture can hold eight workpieces.
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